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Business Transformation

Lean Six Sigma, Process Digitalization using AI, and New Product Development Redesign

Omnex partners with leadership teams to drive business transformation through three strategic pillars: Lean Six Sigma, Digitalization of Processes using AI, and New Product Development Redesign. Our comprehensive approach empowers organizations to achieve operational excellence, optimize processes, and enhance product development with cutting-edge methodologies.

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Lean Six Sigma

Lean Six Sigma combines the power of Lean methodologies to reduce waste and enhance process flow with Six Sigma’s statistical approach to minimizing variation and improving quality. Omnex’s proven Lean Six Sigma strategy focuses on waste identification, cost reduction, productivity improvement, and long-term sustainability.

Key Offerings:

  • Training, coaching, and consulting to develop internal expertise

  • Project execution with measurable outcomes

  • Implementation of self-sustaining Lean Six Sigma programs

  • Ongoing support to ensure continued success

Why Choose Lean Six Sigma?

Lean Six Sigma delivers quantifiable benefits, including:

  • Up to 50% improvement in quality, productivity, cost, lead time, inventory, and space utilization

  • Annual savings ranging from $1.25M to $2.5M per implementation

  • Enhanced customer satisfaction and reliability

The DMAIC Cycle

dmaic cycle

Since 1996, Omnex has helped businesses worldwide save over $3 billion through successful Lean Six Sigma projects across various industries, including automotive, manufacturing, food & beverage, and energy. Six Sigma projects typically provide at least 5X return on investment (ROI).Read More

process digitalization using ai

Process Digitalization using AI

Digitalizing processes using Artificial Intelligence (AI) is pivotal in modernizing operations, enhancing efficiency, and maintaining competitiveness. At Omnex, we leverage AI to transform traditional processes into intelligent workflows, ensuring data-driven decision-making and operational excellence.

Omnex's AI-Driven Solutions:

  • NPI.AI: Accelerate New Product Introduction with real-time project reviews and AI-driven insights. NPI.AI digitalizes APQP deliverables and optimizes timelines and resources while seamlessly integrating with your existing systems. Read More

    NPI in AI
  • eMOBILITY.AI: Enhance efficiency in Functional Safety, ASPICE (Software), and Product Cybersecurity with AI-driven insights. eMobility.AI extracts stakeholder requirements, validates work products, and conducts root cause analysis, ensuring consistency and compliance throughout the product lifecycle. Read More

    emobility in AI
  • QHSE.AI: AI-driven platform for managing Quality, Environmental, Health & Safety, Social Responsibility, and IT Security. Automate documentation, audits, root cause analysis, predictive analytics, and reporting to enhance productivity and compliance. Read More

    QHSE in AI
  • SQM.AI: AI-powered platform for Supplier Quality Management, centralizing supplier data, audits, PPAPs, and more. Leverage machine learning and NLP to enhance supplier performance and drive continuous improvement with automated insights and efficiency tracking. Read More

    Supplier Quality in AI

New Product Development Redesign

Successful product development requires a proactive approach to quality and risk management. At Omnex, we integrate Advanced Product Quality Planning (APQP) and preventive tools into the product design process, emphasizing a “Left Shift” approach to identify and address potential issues early. This strategy ensures that quality and reliability are built into every stage of development, reducing risks and improving customer satisfaction.

Our Approach:

  • Integration of APQP and preventive tools to ensure quality from concept to production

  • Emphasis on “Left Shift” to proactively identify and resolve potential issues

  • Use of tools like FMEA, Design for Manufacturability (DFM), and Design Verification Planning (DVP)

  • Enhanced product robustness and reduced risk of failure

  • Comprehensive support for design validation and risk management

  • Training and coaching for engineering and design teams to sustain best practices

new product development

Omnex New Product Development Digital Software Platform

Omnex's NPI/APQP Software Platform streamlines product planning and risk management through a single, integrated system. It offers real-time updates, automated workflows, and comprehensive reporting to enhance collaboration and compliance with industry standards.

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