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Functional Safety Core Tools: 2-day DFMEAs for Monitoring and System Response

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Seminar Content

This two-day training addresses the use of FMEA-MSR which is to be used to supplement the DFMEA by analyzing the effectiveness of diagnostic monitoring and system response in maintaining functional safety.

This part of the AIAG-VDA FMEA handbook and the approaches discussed and employed in this course are consistent with ISO 26262, which is the Functional Safety standard that is applied to Safety Related Systems that include electric/electronic systems installed in production passenger vehicles, trucks & busses, and motorcycles.

Who Should Attend

  • Program Managers
  • Product Mangers
  • Functional Safety Manager
  • Quality Managers
  • Design Engineers
  • APQP Team Members

Recommended Training and/or Experience

Participants should possess a basic understanding of your organization and its processes.

Seminar Materials

Each participant will receive a seminar manual and a workbook including case study exercises.

Seminar Goals

  • Understand the use of the supplemental FMEA for monitoring and response, potential failures which might occur under customer operating conditions are analyzed with respect to their effect on the system or vehicle. How this tool can be used to identify safety risk for ISO 26262
  • Provide a hands-on approach to the DFMEA with MSR process and their relationship to ISO 26262 deliverables
  • Review example applied to ISO 26262

Seminar Outline

Day One

  • Chapter 1: APQP and ISO 26262
  • Chapter 2: MSR FMEA in ISO 26262
  • Chapter 3: Introduction to FMEA for Monitoring and Response (FMEA-MSR)
  • Chapter 4: Review of the AIAG-VDA Handbook
  • Chapter 5: FMEA-MSR Preparation
    • Breakout Exercise 1: Boundary Diagram
    • Breakout Exercise 2: Structure Diagram

Day Two

  • Chapter 6: Developing the FMEA-MSR
    • Breakout Exercise 3: Function Analysis
    • Breakout Exercise 4: Failure Analysis
    • Breakout Exercise 5: Risk Analysis
    • Breakout Exercise 6: Optimization
  • Chapter 7: Communicating the Risk
  • Case study review

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