Understanding Core Tools (APQP/PPAP, PFMEA, Control Plans, SPC and MSA) Following the AIAG FMEA 4th Edition Methodology
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Seminar Content
Collectively, this five-day series of seminarsis intended to provide a basic understanding of the Advance Product Quality Planning (APQP) Core Tools and their use in New Product Development to ensure a successful launch and capable serial production. These Core Tools play a significant role in the planning, development and launch of new products and processes.
These Core Tools include the following:
- The five phases of APQP itself
- Production Part Approval Process (PPAP)
- Process Failure Mode Effects Analysis (PFMEA) and Control Plans
- Statistical Process Control (SPC)
- Measurement Systems Analysis (MSA)
Please note, only DFMEA or PFMEA can be taken in a single, one week session. These courses will cover the AIAG FMEA 4th Edition methodology.
Who Should Attend
This seminar is designed for Internal Auditors, Management Representatives, ISO 9001 and IATF 16949 Implementation Teams, and others who would like to develop judgment and decision-making in ISO 9001, IATF 16949 and to learn how to effectively audit the New Product Development activities.
Recommended Training and/or Experience
Participants should possess a working knowledge of, as well as some experience in ISO-based quality management systems, as well as a firm understanding of basic quality tools.
Seminar Materials
Each participant will receive a seminar manual. All concepts will be introduced using examples. Group exercises will make use of an example product and process.
Seminar Goals
- Understand the five phases of APQP for New Product Development and its relationship to program management and the knowledge and skills needed to participate in an APQP team
- Understand the PPAP protocol, elements, deliverables and submission/approval process
- Understand how to achieve robust and comprehensive process control, process standardization and process improvement using Process Flow Diagrams, PFMEA and Process Control Plans
- Understand the use of SPC to monitor and measure variation in manufacturing processes ad to identify and correct problem where they arise
- Understand MSA and the statistical tests employed to determine measurement variation and measurement uncertainty for the effective management of measurement systems
Weekly Agenda
- Day 1: APQP and PPAP
- Days 2 and 3: PFMEA
- Day 4: SPC
- Day 5: MSA
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Related Courses
|
Advanced Statistical Process Control (SPC)
|
Manufacturing Process Development using PFMEA (Process Flow, PFMEA, Control Plan, Part & Process Approval)
|
Basic Statistical Process Control (SPC)
|
Understanding Core Tools - (APQP, PPAP, DFMEA, DVP&R, PFMEA, Control Plan, SPC and MSA)
|
FMEA 4th Edition Update
|
Implementing MMOG with IATF 16949:2016
|
Measurement Systems Analysis (MSA) and Advanced Analysis (ANOVA)
|
Production Part Approval Process (PPAP) Workshop with IATF 16949:2016
|
Total Productive Maintenance (TPM)
|
Understanding Core Tools - APQP & PPAP
|
Understanding Core Tools - DFMEA & DVP&R
|
Understanding Core Tools - PFMEA & Control Plan
|
Understanding Core Tools - Statistical Process Control (SPC)
|
Understanding Core Tools - Measurement Systems Analysis (MSA)
|
Production Part Approval Process (PPAP 4th Edition)
|
APQP, FMEA and Control Plans (New Revision)
|
APQP 2nd Edition
|
Effective Problem Solving
|
7QC
|
APQP/PPAP
|
Machine Failure Mode Effect Analysis (MFMEA)
|
Understanding AIAG Sub-tier Supplier Management (CQI-19)
|
Advanced Product Quality Planning (APQP) Overview
|
Understanding the Five Phases of APQP
|
APQP Manufacturing Process Development using PFMEA and PPAP
|
Product Development using SFMEA, DFMEA and Associated Tools
|
Measurement Systems Analysis(MSA) and Statistical Process Control (SPC)
|
Conducting Internal and Supplier (Second Party) Audits to Automotive SPICE
|
AIAG-VDA Product FMEA Overview
|
SAE J3061 and ISO 21434:2020 Automotive Cybersecurity Certification
|
AIAG-VDA DFMEA (SFMEA and DFMEA) for Practitioners and Facilitators
|
AIAG-VDA FMEA for Managers and Implementers – Implementation Training
|
AIAG-VDA FMEA Understanding, Implications, and Strategy Executive Overview
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AIAG-VDA Process FMEA and Control Plans for Practitioners and Facilitators
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Understanding AIAG-VDA DFMEA (SFMEA and DFMEA) for Design and Project Team Members
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|
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|
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|
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|
SAE J3061 and ISO 21434:2020 Cybersecurity Threat Analysis and Risk Assessment (TARA)
|
Introduction to Autonomous and Electric Vehicles: A Functional Safety, SOTIF, and Cybersecurity Perspective
|
Reverse Failure Mode and Effect Analysis – RFMEA
|
Introduction to Systems Engineering: A Safety and Cybersecurity Perspective
|
Writing Effective Requirements, Test Cases, and H/S Interfaces for Cybersecurity
|
Preparing a Cybersecurity Case
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Transitioning to BS VI Understanding and Strategising
|
Root Cause Analysis (RCA) - AIAG Approved
|
Minitab Tools- AIAG Approved
|
Multipoint DFMEA for Mechatronic and Electronic Systems using AIAG FMEA 4th Edition
|
Writing Effective Requirements and Test Cases for Automotive Software Performance Improvement and Capability Determination (ASPICE) and HWE PRM/PAM
|
Writing Effective Requirements and Test Cases
|
Multipoint DFMEA for Mechatronic and Electronic Systems using the AIAG-VDA FMEA Handbook Methodology
|
Understanding Core Tools (APQP/PPAP, DFMEA, DVP&R, SPC and MSA) Following the AIAG FMEA 4th Edition Methodology
|
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WP.29, ISO21434, and VDA CSMS - Automotive Cybersecurity Management Systems
|

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