Product Development using SFMEA, DFMEA and Associated Tools
Seminar Content
This two-day, hands-on seminar is intended to offer insight into, and hands-on experience with, the linkages between various aspects of the Advanced Product Quality Planning (APQP) process. Specifically, the development and linkage of Block Diagrams, Interface Matrix, System and Design FMEAs and Design Verification (Test) Plans (DVPs) are addressed.
SFMEAs are performed during the Design phase of APQP for Risk Management and Prevention. SFMEAs are used to identify Special Requirements, Critical Items and Key Characteristics to assist in the flow-down to sub-assemblies and components.
This seminar includes breakout exercise sessions using an example of appropriate complexity so that the participant has the opportunity to grasp both System FMEA and Design FMEA concepts. A key part of this course is applying the concepts during the breakout sessions.
Who Should Attend
This seminar is designed for Program Managers, Project Managers, Design Engineers, Quality Managers, Quality Engineers, APQP Team Members, and all other Risk Management personnel.
Recommended Training and/or Experience
Participants should possess a working knowledge of quality systems and methodologies.
Seminar Materials
Each participant will receive extensive course material.
Seminar Goals
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Explain the difference between DFMEA and SFMEA
- Demonstrate an ability to properly construct a Boundary (Block) Diagram
- Explain how to incorporate single and multipoint FMEAs into the same FMEA (Omnex method)
- How to build a FMEA that links with FTA and FMEDA (Omnex method)
- Explain the use of an inter-relationship matrix to identify relationships between components and higher level systems
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Demonstrate an ability to properly and effectively complete all items in the DFMEA process
- Identify Functions, Requirements, Failure Modes, Causes and Controls and properly enter the information in a DFMEA
- Demonstrate how to use the output from a DFMEA to develop a test plan (DVP&R)
- Explain how a DFMEA can help identify effects and severity for a process failure mode
- Identify special characteristics in product design
- Continual improvements with a focus on the use of Sev, Sev x Occ, and Sev x Occ x Det ratings
Seminar Agenda
- Setting the Stage: APQP Overview
- Introduction to Failure Mode and Effects Analysis (FMEA)
- Developing an FMEA
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Design FMEA Prerequisites
- Breakout Exercise: Customers and Functional Requirements
- Breakout Exercise: Boundary Diagram
- Breakout Exercise: Function Analysis and Requirements Flowdown
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Developing the Design FMEA
- Breakout Exercise: Starting the DFMEA Form
- Breakout Exercise: Failure Modes
- Breakout Exercise: Design Causes
- Breakout Exercise: Design Controls
- Breakout Exercise: Effects and Severity
- Breakout Exercise: Classification (Key Characteristics)
- Breakout Exercise: Risk Analysis and Mitigation
- Breakout Exercise: Implementation (Instructor-led)
- Breakout Exercise: Thinking Ahead to FTA and FMEDA (instructor-led)
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Test Planning and Reporting
- Summary
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Related Courses
|
Advanced Statistical Process Control (SPC)
|
Manufacturing Process Development using PFMEA (Process Flow, PFMEA, Control Plan, Part & Process Approval)
|
Basic Statistical Process Control (SPC)
|
Understanding Core Tools - (APQP, PPAP, DFMEA, DVP&R, PFMEA, Control Plan, SPC and MSA)
|
FMEA 4th Edition Update
|
Implementing MMOG with IATF 16949:2016
|
Measurement Systems Analysis (MSA) and Advanced Analysis (ANOVA)
|
Production Part Approval Process (PPAP) Workshop with IATF 16949:2016
|
Total Productive Maintenance (TPM)
|
Understanding Core Tools - APQP & PPAP
|
Understanding Core Tools - DFMEA & DVP&R
|
Understanding Core Tools - PFMEA & Control Plan
|
Understanding Core Tools - Statistical Process Control (SPC)
|
Understanding Core Tools - Measurement Systems Analysis (MSA)
|
Production Part Approval Process (PPAP 4th Edition)
|
APQP, FMEA and Control Plans (New Revision)
|
APQP 2nd Edition
|
Effective Problem Solving
|
7QC
|
APQP/PPAP
|
Machine Failure Mode Effect Analysis (MFMEA)
|
Understanding AIAG Sub-tier Supplier Management (CQI-19)
|
Advanced Product Quality Planning (APQP) Overview
|
Understanding the Five Phases of APQP
|
APQP Manufacturing Process Development using PFMEA and PPAP
|
Measurement Systems Analysis(MSA) and Statistical Process Control (SPC)
|
Conducting Internal and Supplier (Second Party) Audits to Automotive SPICE
|
AIAG-VDA Product FMEA Overview
|
SAE J3061 and ISO 21434:2020 Automotive Cybersecurity Certification
|
AIAG-VDA DFMEA (SFMEA and DFMEA) for Practitioners and Facilitators
|
AIAG-VDA FMEA for Managers and Implementers – Implementation Training
|
AIAG-VDA FMEA Understanding, Implications, and Strategy Executive Overview
|
AIAG-VDA Process FMEA and Control Plans for Practitioners and Facilitators
|
Understanding AIAG-VDA DFMEA (SFMEA and DFMEA) for Design and Project Team Members
|
Understanding AIAG-VDA Process FMEA and Control Plans for Process and Project Team Members
|
Product Integrity for the Product Safety & Conformance Representative (PSCR)
|
SAE J3061, ISO 21434:2020, and Related Standards: Automotive Cybersecurity Executive Overview
|
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|
SAE J3061 and ISO 21434:2020 Cybersecurity Engineering Defense & Protection Against Attacks
|
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|
SAE J3061 and ISO 21434:2020 Conducting a Cybersecurity FMEA and Vulnerability Analysis Testing for Systems, Hardware and Software
|
SAE J3061 and ISO 21434:2020 Cybersecurity Threat Analysis and Risk Assessment (TARA)
|
Introduction to Autonomous and Electric Vehicles: A Functional Safety, SOTIF, and Cybersecurity Perspective
|
Reverse Failure Mode and Effect Analysis – RFMEA
|
Introduction to Systems Engineering: A Safety and Cybersecurity Perspective
|
Writing Effective Requirements, Test Cases, and H/S Interfaces for Cybersecurity
|
Preparing a Cybersecurity Case
|
Transitioning to BS VI Understanding and Strategising
|
Root Cause Analysis (RCA) - AIAG Approved
|
Minitab Tools- AIAG Approved
|
Multipoint DFMEA for Mechatronic and Electronic Systems using AIAG FMEA 4th Edition
|
Writing Effective Requirements and Test Cases for Automotive Software Performance Improvement and Capability Determination (ASPICE) and HWE PRM/PAM
|
Writing Effective Requirements and Test Cases
|
Multipoint DFMEA for Mechatronic and Electronic Systems using the AIAG-VDA FMEA Handbook Methodology
|
Understanding Core Tools (APQP/PPAP, DFMEA, DVP&R, SPC and MSA) Following the AIAG FMEA 4th Edition Methodology
|
Understanding Core Tools (APQP/PPAP, PFMEA, Control Plans, SPC and MSA) Following the AIAG FMEA 4th Edition Methodology
|
Understanding Core Tools (APQP/PPAP, DFMEA, DVP&R, SPC and MSA) Following the AIAG-VDA FMEA 1st Edition Methodology
|
Understanding Core Tools (APQP/PPAP, PFMEA, Control Plans, SPC and MSA) Following the AIAG-VDA FMEA 1st Edition Methodology
|
WP.29, ISO21434, and VDA CSMS - Automotive Cybersecurity Management Systems
|

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Apr 20-21, 2021-Virtual ClassRoom
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Apr 20-21, 2021-Ann Arbor, MI
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