Seminar Content
This two-day seminar addresses all of the elements of the Design Failure Mode Effects Analysis (DFMEA) and Design Verification Planning process, and defines it as a process within your organization. It provides an overview of the six steps of the FMEA process and how it is managed as a process. This course is intended to be a dynamic, hands-on offering with approximately half the class time spent on breakout exercises.
The approaches discussed and employed in this course are consistent with the intent and guidelines in the AIAG-VDA FMEA Handbook (1st edition, 2018) issued by AIAG and VDA.
Who Should Attend
Those who have direct responsibility for introducing new products and/or a new manufacturing processes and systems would benefit from this seminar. This includes: program/product managers, quality managers, design engineers, manufacturing engineers, APQP team members and others who have direct responsibility for new product development and improvement.
Recommended Training and/or Experience
No prior knowledge is necessary. However, a mix of students with knowledge of product design & development and/or manufacturing and basic Quality Assurance concepts is preferred.
Seminar Materials
Each participant will receive a seminar manual and a workbook including all team breakout exercises.
Seminar Goals
- Provide a hands-on approach to the FMEA process and its relationship to program deliverables and status reporting to provide the competencies needed to introduce new products and processes smoothly
Seminar Outline
- Course Overview and Introductions
- Setting the Stage: APQP Overview
- Chapter 1 – Introduction to Failure Modes and Effects Analysis (FMEA)
- Chapter 2 – Developing an FMEA
- – The Six Step Approach
- - Group Exercise: Risk Assessment
- Chapter 3 – Design FMEA Prerequisites
- – The Customer
- – Scope of Analysis
- – Boundary Diagram
- – Breakout Exercise
- – Structural Analysis
- – Breakout Exercise
- – Design Functions – Function Analysis
- – Breakout Exercise
- – P-Diagram
- – Interface Matrix
- Chapter 4 – Developing the Design FMEA
- – DFMEA Structure and Form
- – Header Information
- – Item / Functions and Requirements
- – Breakout Exercise
- – Design Failure Modes – Failure Analysis
- – Breakout Exercise
- – Potential Causes
- – Breakout Exercise
- – Design Controls-Risk Analysis
- – Breakout Exercise
- – Optimization
- – Breakout Exercise
- Chapter 5 – Test Planning and Reporting
- – Design Validation
- – Noise Factors
- – Testing
- Summary
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