Workshop 2: Mistake Proofing, TPM and SMED (5-days)
Lean/Six Sigma Workshop Series C
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4 5
This workshop will provide an overview of the history, philosophy, benefits and
practices of mistake proofing. Participants will learn how to use mistake proofing
to anticipate and prevent defects through the identification and removal of human
mistakes. Participants will also learn how to design and develop product and process
controls to achieve zero defects so they do not reach the customer. Assignments
and team exercises will provide the opportunity to practice the design and development
of mistake proofing systems.
This workshop will also discuss the strategy and goals of traditional maintenance
and how TPM innovative approach can be used to improve equipment performance. Attendees
will learn the TPM strategy to manage equipment maintenance so equipment does not
cause downtime or quality problems.
The workshop will also provide the opportunity to learn and practice the Single-Minute-Exchange-Dies
(SMED) methodology for achieving quick changeovers. SMED is a methodology that was
created by Shigeo Shingo in the Toyota press room to reduce the time needed to setup
and changeover the huge stamping presses. The goal is first to reduce setup times
by 50% and ultimately to less than 10 minutes.
The goals are to:
- To develop the knowledge and ability to implement mistake proofing devices
- To develop the knowledge to lead project teams to plan and implement a system of
Total Productive Maintenance
- To develop the ability to lead project teams to achieve quick changeovers through
the application of SMED methodology
Lean/Six Sigma Workshop Series C
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2 3
4 5
To find out more about Omnex's workshops and consulting services in Breakaway Lean�,
Excelerated Six Sigma� or Unified Lean/Six Sigma� please contact:
CALL OR EMAIL
Omnex Business Development
(734)761-4940
info@omnex.com
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