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Case Study for Automotive Company

Six Sigma Case Study for Automotive Company A

Technology(s) Involved:

Heater/Condenser component machining, plastic injection molding, fabrication, and assembly


Six Sigma Implementation


Omnex consultant/trainer was retained by the company to train and certify an initial flight of Six Sigma Black Belts, and to lead and monitor product and process improvement projects listed:

  • RTY Improvement - Condenser Machining and Assembly.
  • RTY Improvement - Lens molding Process.
  • RTY Improvement - Aluminum tube bending.
  • RTY improvement - Fin process (condenser core) Fabrication.
  • RTY improvement - Header cores Fabrication.
  • Productivity Improvement - Tube Mill Core Builder.
  • Reduction in MXI fuel and temperature calibration rejects.
  • Warranty Reduction Starters and Alternators.
  • Inventory reduction - raw material standardization.
  • Inventory reduction - tube cut-off.
  • Reduction in supply chain costs with respect to inventory, packing.
  • Minimization of utility costs in Paint Department.
  • Cost/supplier reduction: localization of part production.
  • Use different financial products to bring down interest costs.

Indications of success:

All projects met or exceeded their targets for cost, quality, and/or productivity improvement(s) as determined by Champions' review and follow-up audit.

To find out more about Omnex's workshops and consulting services in Breakaway Lean�, Excelerated Six Sigma� or Unified Lean/Six Sigma� please contact:

  Omnex Business Development


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Six Sigma Customers

American Online India
Asian Paints
Brigade Corporation
Bundy India Ltd.

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