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Product and Process Auditing for ISO/TS 16949:2002

Seminar Content

This is a two day course for auditors who need to conduct the manufacturing process and product audits on the plant floor as required by ISO/TS 16949:2002. The first day of the course teaches auditing fundamentals including performance based auditing, planning the audit and writing nonconformities. The second day of the audit examines a customizable plant floor manufacturing-based process/product checklist. What does the checklist mean? How do you sample? How do you ensure shop floor standardization? For DCX suppliers, on the second day Omnex can cover the use of layered audits and the use of layered auditing for process and product audits as well. This class shows organizations how to combine layered audits with manufacturing process audits and how to conduct product and process audits simultaneously with the same auditors.

The afternoon of the second day includes practical, hands on plant floor auditing, writing of nonconformities and audit reporting. This is a great class for those interested in auditing the shop floor.

Who Should Attend

Cell team leaders, maintenance technicians, quality associates, continuous improvement specialists, process engineers, APQP team members and shop floor supervisors.

Recommended Training and/or Experience

None.

Seminar Materials

Each participant will receive course material that includes a Product and Process Auditing workbook along with Product and Process Auditing checklists.

Seminar Goals

• Provide understanding and explain differences between System, Product and Process audits
• Understand the phases of an audit
• Understand how to plan a Product and Process Audit

Workshop Outline

• Introduction to Product and Process
• Auditing and the Planning Phase
• Performing the Audit
• Writing non-conformity statements
• Closing Meeting
• Completing the audit report
• Corrective Action and Close out

Breakouts:

There will be 4 breakout sessions giving the participants hands-on exposure to the use of these tools.

• Conducting an Opening Meeting
• Auditing Scenarios
• Conducting a Closing Meeting
• Verification and closeout of corrective actions

This workshop requires participants to closely examine their operations and identify the gaps in the Quality Management System (QMS) documentation. Internal audits need to examine the workings of the QMS. They should concentrate on the key processes as documented in procedures and work instructions. This workshop will establish the methodology for conducting these audits.

Course Sequence: TSPPAUD

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