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ISO 9001:2000 Internal Auditor Training for the Automotive Sector (ISO/TS 16949:2002) and the Semiconductor Supplement (RABQSA-Certified)

This training course and certificate of attainment is recognized by IRCA as meeting the requirement for IRCA certification to Internal QMS Auditor course (IRCA/2180) + ISO 9000:2000 Series Foundation course (IRCA/2001).

Seminar Content

This is an entry-level course for internal auditors in the automotive sector. This class assumes that the student has little or no knowledge in the ISO/TS 16949:2002 specification and, accordingly, includes one day on the requirements of ISO/TS 16949:2002 and how they apply to the Semiconductor Supplement. The first day of class examines over 50 case studies in nonconformity identification, helping students learn the standard by applying it in a wide variety of scenarios.

The following two days of the class incorporate all of the requirements of ISO 19011:2002, while teaching students how to prepare for and perform process audits. Exercises teach internal auditors the concept and auditing of Customer Oriented Processes, Process analysis (turtle diagrams), assessment of effectiveness in practice how to assess and use performance data in audit planning and the use of audit trails in audit planning. The class employs two audit scenarios with performance indicators, procedures and objective evidence for both planning and performing the audit. The class covers all the requirements for Automotive Sector internal auditors, including planning and conducting opening and closing meetings, writing nonconformities and preparing the audit report. Particular emphasis is placed on closing out nonconformities.

An (optional) fourth day may be added to cover Customer-Specific Requirements and, in particular, the five AIAG reference manuals (APQP, MSA, SPC, PPAP, and FMEA). (The internal auditor class with the optional fourth day satisfies all GM, DCX, and Ford requirements for internal auditor training.)

Note: Omnex can provide the auditor course and the customer specific requirements for auditors in three days as well. The core tools (APQP, MSA, SPC, PPAP and FMEA) are also taught as a five day course for more in-depth review for auditors and non-auditors.

Who Should Attend

Quality Assurance Managers, ISO 9001:2000 and ISO/TS 16949 Implementation Team Members, Management Representatives, and ISO 9001:2000 and ISO/TS 16949 Internal Auditors should attend this seminar

Recommended Training and/or Experience

Understanding & Implementing for ISO/TS 16949:2002 with Semiconductor Supplement or equivalent.

Seminar Materials

Each participant will receive a seminar manual including case studies and a guide for auditing all of the Standards' requirements.

Seminar Goals

• Understanding the ISO 9001: 2000 and ISO/TS 16949:2002 and the Semiconductor Supplement auditing and registration process
• Understanding of each element of ISO 9001: 2000 and ISO/TS 16949:2002 along with Semiconductor Supplement
• Know how to prepare, perform and complete an audit.

Seminar Outline

Day 1

• Introduction and Welcome
• The Challenge for Top Management
• Eight Quality Management Principles
• The ISO Standard and ISO/TS Technical Specification Explained
  • Family of Standards
• Overview of ISO/TS 16949:2002 Requirements
  • Exclusions
• Overview of ISO/TS 16949:2002 Requirements: Clause 4
• Overview of ISO/TS 16949:2002 Requirements: Clause 5
• Overview of ISO/TS 16949:2002 Requirements: Clause 6
• Overview of ISO/TS 16949:2002 Requirements: Clause 7
  • Audit Plan

Day 2

• Overview of ISO/TS 16949:2002 Requirements: Clause 8
• Introduction to ISO/TS 16949:2002 Audit Trails
• Management of Audit Programs
• Audit Planning and Preparation
  • Scope and Objectives
  • Audit Plan
• Performing the Audit
  • Preparing for the Audit
  • Quality Audits

Day 3

• Conducting the Audit
• Writing Nonconformity Statements
  • Writing Nonconformities (using CAR)
• Closing Meeting
• Completing the Audit Report
• Corrective Action and Close Out (using CAR)
• Verification and Closeout
• Final Exam

Course Sequence: SACTSIAT

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