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Lead Auditor Training for ISO/TS 16949:2002 (Second Edition) with the Semiconductor Supplement (RABQSA-Certified)

This training course and certificate of attainment is recognized by IRCA as meeting the requirement for IRCA certification to ISO 9000:2000 Series Auditor/Lead Auditor course (IRCA/2245).

Seminar Content

This is Omnex’s flagship course for auditors and is recommended for senior auditors who have (1) already taken an internal auditor course and, (2) have performed as auditors in a significant number of internal audits. It will take internal auditors still unsure of their skills and transform them into confident internal audit practitioners and leaders. This class tests the skills of an auditor in all areas critical to the automotive sector, including APQP, MSA, PPAP, SPC and FMEA. The class makes students aware of “what they do not know”, and then teaches it to them. It is supported with real-world semiconductor examples and exercises

Each key auditing technique, including document review, readiness review, audit planning, performing the audit, assessing effectiveness in practice, and generating audit reports, is covered at least three times. Auditors uncover mistakes in their understanding of both auditing technique and ISO/TS 16949:2002, providing enough time and training to help them avoid significant errors in the conduct of future audits.

The course provides over 100 examples of nonconformity identification. Three large case studies cover the entire audit process, spanning scope definition, audit planning, conducting the audit, nonconformity writing, and audit reporting. Among other things, the class tests auditor skills in auditing customer expectations, management review, objectives deployment, performance measurement, resource planning, product realization and manufacturing processes (including SPC and MSA concepts and continual improvement).

While extremely challenging, this course consistently earns the very highest student satisfaction ratings.

Who Should Attend

Second & Third Party Auditors, Management Representatives, ISO/TS 16949 Implementation Teams, Internal Auditors and decision-makers.

Recommended Training and/or Experience

An extensive understanding of the TS 16949 requirements and/or work experience in applying TS 16949 is required.

Seminar Materials

Seminar manual and a team breakout workbook.

Seminar Goals

Fulfill the requirements for a 36-hour RAB approved training course

Seminar Outline

Day 1

• Introduction and Welcome
• The Challenge for Top Management
• Eight Quality Management Principles
• ISO Standard and ISO/TS Technical Specification Explained
• ISO 9000:2000 Family of Standards
• Overview of ISO/TS 16949:2002 Requirements
• Exclusions
• Overview of ISO/TS 16949:2002 Requirements: Clause 4
• Overview of ISO/TS 16949:2002 Requirements: Clause 5
• Overview of ISO/TS 16949:2002 Requirements: Clause 6
• Overview of ISO/TS 16949:2002 Requirements: Clause 7

Day 2

• Overview of ISO/TS 16949:2002 Requirements: Clause 8
• Introduction to ISO/TS 16949 Audit Trails
• Documentation Review
• Management of Audit Programs
• Audit Planning and Preparation
• Scope and Objectives
• Readiness Review

Day 3

• Quality Audits
• Customer Specific Requirements
• Performing the Audit
• Opening Meeting
• Conducting the Audit
• Writing Nonconformity Statements
• Writing Nonconformities (using CARs)
• Identifying Nonconformities
• Customer Specific Requirements

Day 4

• Closing Meeting
• Summary Statement and Closing Meeting
• Completing the Audit Report
• Corrective Action and Close Out
• Verification and Closeout
• Review

Day 5

• ISO/TS 16949:2002 Core Tools
• Automotive Certification Scheme
• Presentations and Feedback
• Final Exam

Course Sequence: TSLASAC

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