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Breakaway™ Lean Tools Overview

Workshop Content

This two-day workshop offers instruction and practice in application of the tools and methodologies used in striving for perfection. This workshop offers instruction and guided practice for measuring and improving overall equipment effectiveness (OEE). Participants will learn how to improve OEE by leading project teams to implement Total Productive Maintenance (TPM) to reduce downtime due to breakdowns and minor stoppages. Participants will also learn how to reduce the time lost due to setups and changeovers through application of SMED (Single Minute Exchange of Die). This workshop provides instruction and guided practice in the application of Mistake Proofing devices to equipment downtime. Participants will determine the cost savings and increased productive capacity resulting from improved OEE through the application of TPM, SMED and Mistake Proofing.

Who Should Attend

This workshop is intended for leaders responsible for improving quality and productivity in manufacturing operations.

Prerequisites

Participants are expected to have completed Value Stream Mapping, and to have developed current and future state maps.

Workshop Materials

Each participant will receive a manual with all workshop materials.

Workshop Goals

This workshop will develop your ability to measure and improve OEE. This workshop will develop your ability to lead project teams to achieve quick changeovers through application of SMED methodology. This workshop will develop your knowledge and skills for planning and implementing a system of Total Productive Maintenance. This workshop will also develop your ability to plan and deploy Mistake Proofing to achieve Zero Defects Production.

Workshop Outline

Day 1

• Introduction to OEE
• Calculating OEE
• The Six Big Losses that Effect OEE
• Introduction to TPM
• Developing and deploying TPM

Day 2

• Introduction to SMED for Quick Changeovers
• Developing and Deploying Quick Changeover Methods
• Introduction to Zero Defects Production
• Overview of Poka-yoke devices and application exercises
• Practice in developing and deploying Mistake Proofing (Poka-yoke) systems.
• Management Reports

Workshop Sequence: LEANTOOLS

To find out more about Omnex's workshops and consulting services in Breakaway Lean®, Excelerated Six Sigma® or Unified Lean/Six Sigma™ please contact:

CALL OR EMAIL
Omnex Business Development
(734)761-4940
info@omnex.com