Core Tools Understanding (APQP, DFMEA, PFMEA, Control Plan, PPAP, SPC and MSA)
Seminar Content
This five-day seminar addresses in depth, how Process Flows, Process Failure Modes
and Effects Analysis (PFMEA), Control Plans and shop floor documentation are linked
and used to achieve process standardization and improvement. This seminar also focuses
on PPAP and PSW consistent with the requirements of ISO/TS 16949:2009 (Second Edition)
and the AIAG Fourth Edition FMEA Manual as well as basic the basic concepts of Statistical
Process Control (SPC) and Measurement Systems Analysis (MSA).
Who Should Attend
This seminar is designed for Internal Auditors, Management Representatives, ISO
9001:2008 and ISO/TS 16949:2009 Implementation Teams, and others who would like
to develop judgment and decision-making in ISO 9001:2008, ISO/TS 16949:2009 and
to learn how to effectively audit the New Product Development activities.
Prerequisites
Participants should possess a working knowledge of, as well as some experience in
ISO-based quality management systems, as well as a firm understanding of basic quality
tools.
Seminar Materials
Each participant will receive a seminar manual. All concepts will be introduced
using examples. Group exercises will make use of an example product and process.
Seminar Goals
- Provide a basic understanding of the core tools used in New Product Development
for effective auditing programs.
- Provide a hands-on approach to AQP and its relationship to program management to
give the knowledge and skills needed to participate in a team that will introduce
new products and processes smoothly.
- Focus on the use of Process Management to achieve standardization and improvement
using Process Flow Diagrams, Process FMEA and Process Control Plans.
- Understand all major automotive industry approaches to FMEAs and Control Plans and
the variations in current use.
- Develop the understanding and skills necessary to measure and monitor manufacturing
processes and correct problems when they arise.
- Auditors will have a firm understanding of statistical tools required for auditing
an organizations knowledge and use of statistical methods.
Seminar Outline
- APQP
- DFMEA/DVP&R
- Process Flow
- Process FMEA
- Control Plans
- Work Instructions
- Product Approval Process (PAP)
- SPC
- MSA
Course Sequence: CTU
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About Automotive / Production
Core Tools
APQP or Advanced Product Quality Planning is a structured method of defining & establishing
the steps necessary to ensure that a product satisfies the customer. Effective product
quality planning depends on a companys top managements commitment to the effort
required in meeting customer specifications.
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Automotive / Production
Core Tools Webinars
Automotive / Production
Core Tools Attendee Comments
The course was useful in showing a standardized, comprehensive APQP. I now understand
more clearly how each step interacts with the rest.
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Automotive / Production
Core Tools Customers
AB Myr Industries
AC Delco
AFG
Altera
AMD
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Automotive / Production
Core Tools Case Studies
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