Process Tools Including Process Flow, PFMEA, Control Plans and Work Instructions
Seminar Content
This two-day hands-on seminar is intended to offer insight into, and hands-on experience with, the linkages between
various aspects of the Advanced Quality Planning (AQP) process. Specifically, the development and linkage of Process Flows,
PFMEAs, Control Plans and shop floor documentation are addressed. This information can be used to achieve process
standardization and improvement.
This class includes breakout exercise sessions using an example of an Aerospace sub-assembly project and product launch.
This running example will be used throughout the 16-day Aerospace Risk Management and Analysis Series.
Who Should Attend
- Program Managers
- Project Managers
- Quality Managers
- Process Engineers
- Enhanced FAI/AQP Coordinators
- AQP Team Members
- All other Risk Management personnel
Recommended Training and/or Experience
Participants should possess a working knowledge of quality systems and methodologies.
Seminar Materials
Each participant will receive a seminar manual and a workbook including all team breakout exercises.
Seminar Goals
- Gain knowledge and understanding in:
- Process Flows
- Linkages between Process Flows, PFMEAs, Control Plans and Work Instructions
- Linkages between PFMEAs and S/DFMEAs
- Using FMEA as an analytical process
- Characteristics Matrix
- Process FMEAs and Control Plans
Seminar Outline
- FMEA Review
- Putting an FMEA Together
- PDFMEA Prerequisites
- Breakout Exercise: Customers & Functional Requirements
- Breakout Exercise: Process Flow
- Developing the PFMEA
- Breakout Exercise: PFMEA Steps, Functions, Requirements and FMs
- Breakout Exercise: PFMEA Causes
- Breakout Exercise: PFMEA Prevention/Detection Controls, Occurrence & Detection Index
- Breakout Exercise: PFMEA Effects, Severity Indices and RPN
- Using PFMEA to Improve the Process
- Breakout Exercise: PFMEA Actions
- FMEA and the Product Realization Process
- Evaluating a Process FMEA
- Breakout Exercise: Developing a Component PFMEA Process
- Control Plans
- Breakout Exercise: Control Plans
- Work Instructions
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Omnex AS9100 Products
Omnex provides training in the AS9100, AS9110, AS9120 and AS9101 standards, including
overviews, documentation, implementation and both Lead and Internal auditing.
Omnex helps organizations who are implementing AS 9100, AS9110, or AS9120 for the
first time or those who are making a transition from either ISO 9001 or older versions
of the AS9100 series. Omnex brings our specialized methodologies for Project Management/New
Product Launch, Risk Management, Characteristic Classification methodologies that
we have practiced for over 20 years. Organizations who are interested in going beyond
compliance to becoming Process Oriented and/or implement Best In Class practices
should contact Omnex at info@omnex.com.
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