Planning and Conducting the Enhanced FAI (Production Trial Run)
Seminar Content
This one-day hands-on seminar is intended to address the purpose of the First Article Inspection process (FAI) as the
culmination of the AQP process and provides a detailed examination of preparation required for the enhanced FAI/AQP
requirements. This class focuses on the planning necessary in preparation of an enhanced FAI/AQP.
The Production Trial Run requires that the process documentation including Process Flows, PFMEAs, Control Plans and Work
Instructions are completed and that the operators are trained. Also, gauging, tooling and the equipment must be made ready.
MSA studies and Process Capability studies should all be completed prior to the enhanced FAI/AQP. Warranty preparation and
submission is also covered.
Who Should Attend
- Program Managers
- Project Managers
- Design, Quality and Manufacturing Engineers
- Enhanced FAI/AQP Coordinators / persons who have direct responsibility for preparation, assembly or review of
enhanced FAI/AQP components or packages
- Auditors and those responsible for supplier enhanced FAI/AQP documentation
- AQP Team Members
- All other Risk Management personnel
Recommended Training and/or Experience
A general knowledge of quality systems is required.
Seminar Materials
Each participant will receive a seminar manual and a workbook including all team breakout exercises.
Seminar Goals
- Understand the requirements and timing impacts of the enhanced FAI/AQP
- Provide examples and lessons learned for use in the hands-on application needed for successful enhanced FAI/AQP
submission
- Plan for a Production Trial Run, i.e., first production run of a product
- Learn how to conduct a Process Readiness Assessment
Seminar Outline
- Breakout Exercise: What’s Needed?
- Planning for FAI/AQP
- Preparing for the Initial Production Run
- Initial Production Run: MSA
- Initial Product Run: Production Control Plan
- Process Readiness
- Process Readiness: Work Instructions
- Process Readiness: Assessment
- Breakout Exercise: Planning and Conducting the Process Readiness Assessment
- Conducting Initial Production Run
- The FAI Report
- Breakout Exercise: Revisiting What’s Needed
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Omnex AS9100 Products
Omnex provides training in the AS9100, AS9110, AS9120 and AS9101 standards, including
overviews, documentation, implementation and both Lead and Internal auditing.
Omnex helps organizations who are implementing AS 9100, AS9110, or AS9120 for the
first time or those who are making a transition from either ISO 9001 or older versions
of the AS9100 series. Omnex brings our specialized methodologies for Project Management/New
Product Launch, Risk Management, Characteristic Classification methodologies that
we have practiced for over 20 years. Organizations who are interested in going beyond
compliance to becoming Process Oriented and/or implement Best In Class practices
should contact Omnex at info@omnex.com.
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