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APQP - Advanced Product Quality Planning Implementation and Improvement

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CTU Day 2: Control Plans and Failure Mode Effect Analysis (FMEA)

Seminar Content

This seminar offers an insight to the linkages between various aspects of the APQP process. Specifically, the development and linkage of process flows, PFMEAs and control plans are addressed. It shows how Process Flows, PFMEAs, Control Plans and shop floor documentation can be used to achieve process standardization and improvement

Who Should Attend

  • Development coordinators
  • APQP team members
  • Process Engineers
  • Quality professionals
  • PPAP coordinators
  • Project Managers

Recommended Training and/or Experience

Participants should possess a working knowledge of quality systems and methodologies, and have some experience in ISO-based quality management systems.

Seminar Materials

Seminar manual and workbook.

Seminar Goals

After this training, the participants will have a clear understanding of the following:

  • Process flow
  • Links between Process Flow, PFMEA, Control Plan and Work Instructions
  • Process FMEA and Control Plan
  • Aspects of the 3rd edition of FMEA released by the AIAG.

Seminar Outline

  • Process Flow Charts
  • Product and Process Characteristics
  • Special Characteristics
  • Process FMEA
  • Team
  • Inputs
  • Outputs
  • Failure Modes
  • Effects
  • Occurrence
  • Detection
  • Process Controls
  • Risk
  • Evaluating PFMEA
  • Control Plans
  • TS16949 Requirements
  • Linkages
  • Control Methods
  • Reaction Plans
  • Work Intructions
  • Standardization

Course Sequence: CTUCP-FMEA


APQP or Advanced Product Quality Planning is a structured method of defining & establishing the steps necessary to ensure that a product satisfies the customer. Effective product quality planning depends on a company’s top management’s commitment to the effort required in meeting customer specifications. more...


Omnex Webinar: Effective Program Management to Achieve Rapid Product Development & Launch without Surprises (11.5 MB Webex file)Download Webex Player

Omnex Systems Webinar - Knowledge Management: Back to Basics (5.5 MB Webex file)Download Webex Player

Omnex Webinar - Product Development FMEAs for Design Engineers – March 15, 2006 (16 MB Webex file)Download Webex Player

Omnex Systems Webinar, "How Broke Is My Process?" – April 20, 2005 (10MB Webex file)Download Webex Player


The course was useful in showing a standardized, comprehensive APQP. I now understand more clearly how each step interacts with the rest. more...

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