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Manufacturing Process Development using PFMEA - Incorporating FMEA 4th Edition
Seminar Content
This three day workshop addresses, in a hands on workshop, the elements of APQP for planning and developing the manufacturing process and system in preparation for product launch as well as the management of continual improvement. The workshop spans the entire process from planning and defining the program through process and product validation to launch.
Who Should Attend
Quality Managers, Quality Engineers, Program Managers, Project Team Leaders, Manufacturing/Process Engineers, Product Design/Development Engineers, other APQP team members (Purchasing, Logistics, Tool Designers, Materials Management, Shop floor supervisors and/or team leaders, etc.)
Recommended Training and/or Experience
None
Seminar Materials
Each participant will receive extensive course material.
Seminar Goals
- Understand APQP as a process from concept to launch in the manufacturing environment.
- Manufacturing Process and System Design and Development
- The Process Review Methodology establishing the linkages between Process flow, PFMEA, Control Plan and Work instruction
- Developing the Process Flow, Process FMEA and Control Plan
- How to derive Work instructions using APQP methodology
- The process for product and process validation
Seminar Outline
- APQP Overview
- Plan and Define the Program
- APQP Phase II Non-design Elements
- APQP Phase III:
- Development and Use of the Process flow Document
- Conducting and Documenting the Process FMEA (Failure Mode and Effects Analysis)
- Improvement Planning and Execution
- Documenting and Implementing Effective Control Plans
- Work instructions development
- Phase IV: Verification and Validation
Breakouts:
There will be 5 team-based breakout activites providing the participants hands-on involvement in the use of these methodologies.
Course Sequence: APQPMANU
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APQP or Advanced Product Quality Planning is a structured method of defining & establishing the steps necessary to ensure that a product satisfies the customer. Effective product quality planning depends on a company’s top management’s commitment to the effort required in meeting customer specifications. more...
 Omnex Webinar: Effective Program Management to Achieve Rapid Product Development & Launch without Surprises (11.5 MB Webex file)
Omnex Systems Webinar - Knowledge Management: Back to Basics (5.5 MB Webex file)
Omnex Webinar - Product Development FMEAs for Design Engineers – March 15, 2006 (16 MB Webex file)
Omnex Systems Webinar, "How Broke Is My Process?" – April 20, 2005 (10MB Webex file)

The course was useful in showing a standardized, comprehensive APQP. I now understand more clearly how each step interacts with the rest. more...


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