CTU Day 2: Control Plans and Failure Mode Effect Analysis (FMEA)
Seminar Content
This seminar offers an insight to the linkages between various aspects of the APQP
process. Specifically, the development and linkage of process flows, PFMEAs and
control plans are addressed. It shows how Process Flows, PFMEAs, Control Plans and
shop floor documentation can be used to achieve process standardization and improvement.
Who Should Attend
- Development coordinators
- APQP team members
- Process Engineers
- Quality professionals
- PPAP coordinators
- Project Managers
Prerequisite Skills
Participants should possess a working knowledge of quality systems and methodologies,
and have some experience in ISO-based quality management systems.
Seminar Materials
Seminar manual and workbook.
Seminar Goals
After this training, the participants will have a clear understanding of the following:
- Process flow
- Links between Process Flow, PFMEA, Control Plan and Work Instructions
- Process FMEA and Control Plan
- Aspects of the 3rd edition of FMEA released by the AIAG.
Seminar Outline
- Process Flow Charts
- Product and Process Characteristics
- Special Characteristics
- Process FMEA
- Team
- Inputs
- Outputs
- Failure Modes
- Effects
- Occurrence
- Detection
- Process Controls
- Risk
- Evaluating PFMEA
- Control Plans
- TS16949 Requirements
- Linkages
- Control Methods
- Reaction Plans
- Work Intructions
- Standardization
Course Sequence: CTUCP-FMEA
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About Automotive / Production
Core Tools
APQP or Advanced Product Quality Planning is a structured method of defining & establishing
the steps necessary to ensure that a product satisfies the customer. Effective product
quality planning depends on a companys top managements commitment to the effort
required in meeting customer specifications.
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The course was useful in showing a standardized, comprehensive APQP. I now understand
more clearly how each step interacts with the rest.
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