Manufacturing Process Development using PFMEA (Process Flow, PFMEA, Control Plan,
Part & Process Approval)
Seminar Content
This three day workshop addresses, in a hands on workshop, the elements of APQP
for planning and developing the manufacturing process and system in preparation
for product launch as well as the management of continual improvement. The workshop
spans the entire process from planning and defining the program through process
and product validation to launch.
Who Should Attend
Quality Managers, Quality Engineers, Program Managers, Project Team Leaders, Manufacturing/Process
Engineers, Product Design/Development Engineers, other APQP team members (Purchasing,
Logistics, Tool Designers, Materials Management, Shop floor supervisors and/or team
leaders, etc.)
Prerequisites
None
Seminar Materials
Each participant will receive extensive course material.
Seminar Goals
- Understand APQP as a process from concept to launch in the manufacturing environment.
- Manufacturing Process and System Design and Development
- The Process Review Methodology establishing the linkages between Process flow, PFMEA,
Control Plan and Work instruction
- Developing the Process Flow, Process FMEA and Control Plan
- How to derive Work instructions using APQP methodology
- The process for product and process validation
Seminar Outline
- APQP Overview
- Plan and Define the Program
- APQP Phase II Non-design Elements
- APQP Phase III:
- Development and Use of the Process flow Document
- Conducting and Documenting the Process FMEA (Failure Mode and Effects Analysis)
- Improvement Planning and Execution
- Documenting and Implementing Effective Control Plans
- Work instructions development
- Phase IV: Verification and Validation
Breakouts:
There will be 5 team-based breakout activites providing the participants hands-on
involvement in the use of these methodologies.
Course Sequence: APQPMANU
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About Automotive / Production
Core Tools
APQP or Advanced Product Quality Planning is a structured method of defining & establishing
the steps necessary to ensure that a product satisfies the customer. Effective product
quality planning depends on a companys top managements commitment to the effort
required in meeting customer specifications.
more...
Automotive / Production
Core Tools Webinars
Automotive / Production
Core Tools Attendee Comments
The course was useful in showing a standardized, comprehensive APQP. I now understand
more clearly how each step interacts with the rest.
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Automotive / Production
Core Tools Customers
AB Myr Industries
AC Delco
AFG
Altera
AMD
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Automotive / Production
Core Tools Case Studies
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