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Zero Defects with Poka-yoke (Mistake Proofing)

Workshop Content

This 1-day Workshop will provide an overview of the Poka-yoke system, discuss the relationship between Poka-yoke and quality system standards and introduce the concept of Zero Quality Control. After that, the Workshop will move into a detailed look at Poka-yoke strategies and the Poka-yoke toolbox. Mistake Proofing Examples and Exercises will be provided. A second day can be added to this workshop for those who wish to receive guided practice applying Mistake Proofing to address real process quality issues – requires access to production facility and personnel.

Who Should Attend

Those people who are responsible for managing the corrective action and quality improvement functions within their organizations.

Prerequisites

Working knowledge of PFMEA, problem solving and continual improvement methodologies.

Workshop Materials

Each participant will receive a Workshop manual.

Workshop Goals

Provide participants with knowledge of, and the ability to effectively employ, techniques and methodologies for the systemic reduction and/or elimination of product and process failures.

Workshop Outline

• The classical view of Quality
• Understanding the difference between errors and defects
• Five Categories of COPQ
• Principles of Poka-yoke
• Everyday examples of mistake proofing
• ISO 9001:2000 and ISO/TS 16949: 2nd edition and mistake proofing (fool proofing)
• Zero quality control (ZQC)
• Shigeo Shingo on SPC
• Source inspection
• Four elements of mistake proofing (poka-yoke) systems.

Types of poka-yoke devices and their functions

• Examples and Team Exercises in deploying mistake proofing devices
• The seven MUSTS of mistake proofing devices
• Review/Wrap-up/Evaluations 
  

Course Sequence: PYOKE

To find out more about Omnex's workshops and consulting services in Breakaway Lean®, Excelerated Six Sigma® or Unified Lean/Six Sigma™ please contact:

CALL OR EMAIL
Omnex Business Development
(734)761-4940
info@omnex.com