
Utilizing Supermarket-Pull with Kanbans for Production Scheduling & Inventory Control
Workshop Content
This five-day workshop develops knowledge and skills for developing pull-scheduling
systems to be used where continuous flow is not yet possible. Participants will
learn how to determine appropriate levels of inventory needed to maintain production
schedules with minimum waste. Participants will learn how to develop and deploy
kanbans for real-time shop floor production scheduling and inventory management.
Participants will also learn how to determine the cost savings from supermarket-pull
scheduling.
Who Should Attend
This workshop is intended for Lean Champions and Lean Senseis responsible for planning,
organizing and completing Lean projects. This training is team-based training. Each
team can include the Champion and up to four Lean Sensei Candidates. Maximum of
3 teams per session is allowed.
Prerequisites
Some experience implementing Lean techniques is helpful but not required.
Workshop Materials
Each participant will receive a manual that contains all workshop materials.
Workshop Goals
This workshop is intended to develop understanding of supermarkets, pull scheduling
and Kanbans. To develop knowledge and skills for deploying supermarkets & Kanbans
to control inventory levels and to schedule the production and delivery of raw materials,
work-in-process and finished goods inventories. To provide guided practice in the
deployment of supermarket pull systems using Kanbans in a live manufacturing, assembly
or purchasing process. To identify and quantify the cost savings from the improved
inventory control and production scheduling performance resulting from the use of
pull scheduling.
Workshop Outline
- Introduction to Pull Systems
- Introduction to Supermarkets
- Introduction
to Kanbans
- Introduction to Heijunka (leveling)
- Determining Appropriate
Inventory Levels
- Designing Supermarkets
- Creating Kanbans for Production
Scheduling & Inventory Control
- Determining Cost Savings from the Supermarket
Pull System
- Management and Continuous Improvement of the Supermarket Pull System
-
Management Reports & Management Review
Workshop Sequence: LEANPull
To find out more about Omnex's workshops and consulting services in Breakaway Lean®,
Excelerated Six Sigma® or Unified Lean/Six Sigma® please contact:
CALL OR EMAIL Omnex Business Development
(734)761-4940
info@omnex.com

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