Breakaway Lean Mistake-Proofing
Workshop Content
This two-day workshop offers instruction and practice in application of the tools
and methodologies used in striving for perfection. This workshop provides instruction
and guided practice in the application of Mistake Proofing devices to equipment
downtime. Participants will determine the cost savings and increased productive
capacity resulting from Mistake Proofing.
Who Should Attend
This workshop is intended for those responsible for improving quality and productivity
in manufacturing operations. This workshop is an applied workshop. Participants
will apply the lessons learned to real world plant equipment. This workshop is team-based.
Each team should include the Process Champion and up to four Lean Senseis. There
is a limit of 3 teams per session.
Prerequisites
Ideally participants will have developed current and future state maps for the process
selected for improvement.
Workshop Materials
Each participant will receive a manual with all course materials.
Workshop Goals
This workshop will develop your ability to plan and deploy Mistake Proofing to achieve
Zero Defects Production.
Workshop Outline
Day 1:
- Welcome/Introductions
- Course Objectives and Agenda
- History of Mistake Proofing
- Relationship between Operating Conditions, Mistakes & Defects
- Mistake Proofing and APQP Process
- Prevention vs. Detection Systems
- Mistake Proofing Development Process
- Mistake Proofing Tool Box
- Learning Exercise
- Review of Lessons Learned
Day 2:
- Review of Lessons Learned from Day One
- Creative Problem Solving
- Structured Problem Solving
- Learning Exercises
- Evaluating Mistake Proofing Systems
- Learning Exercises
- Closing the Loop - Mistake Proofing and APQP
- Performance Management and Mistake Proofing
- Review of Lessons Learned
- Wrap-Up & Evaluations
Workshop Sequence: LEANMP |
Upcoming Dates
 Click a date to register
|
To find out more about Omnex's workshops and consulting services in Breakaway Lean®,
Excelerated Six Sigma® or Unified Lean/Six Sigma® please contact:
CALL OR EMAIL Omnex Business Development
(734)761-4940
info@omnex.com
|
Search for Training
|
Course Keywords: |
|
|
Series: |
|
|
Start Date: |
 |
|
End Date: |
|
|
Location: |
|
|
|
About Lean/Six Sigma
You need to make price reductions, create better quality, and deliver with shorter
lead-times. Clearly you need a proven method for achieving this throughout your
company on a rapid, systemic and continuous basis. Lean and Six Sigma can result
in the kinds of changes you're looking for.
More...
Lean/Six Sigma Customers
Benco Manufacturing
Coca-Cola
Gail
LPS
Ricoh
more...
Lean/Six Sigma Case Studies
Lean/Kaizen Event at Tier One Automotive OEM
more...
Lean Manufacturing Case Study for Components Company
more...
Case study for external failure analysis - How does Omnex do it? Find out in this
case study
more...
Lean/Six Sigma Endorsements
|