
Achieving Continuous Flow (5 Days)
Breakaway Lean Workshop Series 1
2 3
4 5 6
Workshop Content
This five-day workshop develops knowledge and skills for implementing continuous
flow in manufacturing and assembly processes. Participants will learn: how to conduct
work element analysis, how to calculate takt times, how to create operator balance
charts, how to evaluate and improve equipment layout and material presentation;
and, how to plan and implement standard work methods to reduce the labor, material
and facilities costs in manufacturing and assembly operations.
Who Should Attend
This workshop is intended for Lean/Six Sigma Black Belts responsible for planning,
organizing and managing continuous improvement of manufacturing and assembly processes.
This training is team-based training. Each team should include the Champion plus
up to four Lean/Six Sigma Black Belts. There will be a maximum of three teams allowed
per session.
Prerequisites
Participants must have completed Champion Training with current and future state
value stream maps designed prior to enrolling in this program.
Workshop Materials
Each participant will receive a Manual with all workshop materials included.
Workshop Goals
This workshop is intended to develop knowledge of the philosophy, process and tools
for achieving continuous flow processing. This workshop will provide participants
with the opportunity to practice the application of continuous flow processing in
a live manufacturing or assembly process. This workshop will help participants to
identify and quantify the cost savings from continuous flow processing projects.
Workshop Outline
- Introduction to Continuous Flow Processing
- Conducting the Process Analysis
- Current State Performance Data
- Constructing Operator Balance Charts
-
Analyzing the Current Layout and Material Flow
- Performing Paper Kaizen
-
Considering the Role of Automation
- Designing the Future State Layout and Material
Flow
- Determining the Cost Savings from Continuous Flow Processing
- Planning
& Deploying the Future State Cell Design
- Developing Standard Work Methods and
Charts
- Executive Reports & Management Review Process
Breakaway Lean Workshop Series 1
2 3
4 5 6
To find out more about Omnex's workshops and consulting services in Breakaway Lean®,
Excelerated Six Sigma® or Unified Lean/Six Sigma® please contact:
CALL OR EMAIL Omnex Business Development
(734)761-4940
info@omnex.com

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About Lean/Six Sigma
You need to make price reductions, create better quality, and deliver with shorter
lead-times. Clearly you need a proven method for achieving this throughout your
company on a rapid, systemic and continuous basis. Lean and Six Sigma can result
in the kinds of changes you're looking for.
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