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Design Failure Mode and Effects Analysis (DFMEA)

Seminar Content

This two-day class gives an insight into how to do Design FMEA analysis for New/Existing designs. This class is conducted with hands-on exercises using your company’s products.

Who Should Attend

Design Engineers

Prerequisites

None

Seminar Materials

Each participant will receive extensive course material and certificate.

Seminar Goals

• Learn types of Design Failure Modes.
• Use of Design Causal analysis.
• Identification of Detection numbers and improvement actions.
• DFMEA linkages to DVP.
• Use of appropriate worksheets.

Seminar Outline

• Item - Function worksheet to define Primary and Secondary functions of the product
• Defining four types of Design Failure modes through Item Function worksheet
• Four types of Effects Analysis for the Design Failures
• Severity ranking for the effects
• Two types of Design Causal analysis
• Linkage between Design Causes and Product Characteristics
• Identification of Potential Critical & Potential Significant(‘YS’ & ‘YC’)
• Characteristics after Causal Analysis
• Ranking Occurrence of Design Failures using the Warranty data
• Design Control analysis
• Identifying the Detection Number for the Controls
• Identifying Design/Process improvement actions after analysis
• Deriving Design Verification Plan (DVP) from the DFMEA
• Applying the DFMEA to analyze the effectiveness of the DVP
• Customer Complaint analysis using the DFMEA

Course Sequence: DFMEA